ricoh 2045 toner end lock

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  • diegojavbau
    Technician
    • May 2009
    • 10

    #1

    ricoh 2045 toner end lock

    Hi everybody , I have a ricoh 2045 that is locked in the toner end condition.
    The main problem is that the machine dont go into the "Adding toner" situation after the bottle change , neither after the open/close front door , the bottle motor dont turn on .
    1- I dissconnect every front door switch to try if some is "sticky"
    2- the motor works fine when I turn it on manually.
    3- the copy have enought toner (just a little saturated maybe)
    4- I made a clear memory , but after a couple of copies the out of toner signal reapears.

    The problem is that the machine is loked as if dont "notice" the open/close door.

    Any sugestions ?

    PD:sorry for my english
  • msaeger
    Trusted Tech

    250+ Posts
    • Sep 2008
    • 333

    #2
    If it is not even trying to add toner it probably is a door switch. I would just replace all six of them and try it.

    Comment

    • ccchuah
      Trusted Tech

      100+ Posts
      • Mar 2009
      • 152

      #3
      Why not try to clean out the whole toner hopper unit .

      Comment

      • diegojavbau
        Technician
        • May 2009
        • 10

        #4
        Originally posted by msaeger
        If it is not even trying to add toner it probably is a door switch. I would just replace all six of them and try it.
        I recently change the switchs of the right door , so I will try with the front door.

        Originally posted by ccchuah
        Why not try to clean out the whole toner hopper unit .
        I already check it , but the machine is not even trying to add toner

        Comment

        • mikadonovan
          Senior Tech

          Site Contributor
          2,500+ Posts
          • May 2008
          • 2936

          #5
          Just to make sure your motor is working check it's operation in SP mode output check. If it does work, you may have a bad TD sensor. When the machine is trying to add toner and the bottle IS turning, you may have a bad toner supply unit.
          NEVER ASSUME ANYTHING

          Comment

          • diegojavbau
            Technician
            • May 2009
            • 10

            #6
            Originally posted by mikadonovan
            Just to make sure your motor is working check it's operation in SP mode output check.
            I Already do it , the motor works fine.

            Originally posted by mikadonovan
            If it does work, you may have a bad TD sensor.
            I think that in the begining but why is the machine asking for toner and dont try to add it when I open close the front door ?

            Originally posted by mikadonovan
            When the machine is trying to add toner and the bottle IS turning, you may have a bad toner supply unit.
            The machine is not trying at all

            PD: I all my search , I cant find any sensor that check if the toner bottle is in place or removed , so ...

            *What is the trigger that launch the toner recovery process and erase the out-of-toner signal ? Just the open-close of the front door?

            *Is there any way to clear the out-of-toner signal from the SP mode as in the ols models like the 3213 ?

            Comment

            • Eric1968
              Service Manager

              1,000+ Posts
              • Jan 2009
              • 2459

              #7
              The manual says that the machine should start to add toner once a new bottle is placed. Abnormal readings of TD-sensor and ID-sensor should result in SC-codes. So if you're not having SC-codes you could rule these parts out, I think.

              Maybe you could try a forced toner supply (SP2-207)

              Comment

              • mikadonovan
                Senior Tech

                Site Contributor
                2,500+ Posts
                • May 2008
                • 2936

                #8
                Definately a wierd problem. I would do a developer change and then run TD sensor initial setting and see if that doesn't remedy the problem.
                NEVER ASSUME ANYTHING

                Comment

                • Fearless V K
                  Senior Tech

                  500+ Posts
                  • May 2007
                  • 620

                  #9
                  What is the TD sensor reading?
                  Don't take that toner with me!

                  Comment

                  • diegojavbau
                    Technician
                    • May 2009
                    • 10

                    #10
                    I try the TD sensor adjustent without results (but no new developer) , also use the forced toner supply , problem persist.

                    I will take note of the td reading and come back

                    Thx to all

                    Comment

                    • stephend
                      Senior Technician

                      250+ Posts
                      • Apr 2009
                      • 306

                      #11
                      I think you machine doesn't add toner because the TD sensor values are wrong and mislead the engine to take any action. Replace the dev unit and put a fresh bag of developer, but before reset all the values to their defaults.

                      Comment

                      • Koosie
                        Trusted Tech

                        100+ Posts
                        • Nov 2008
                        • 121

                        #12
                        I think the front door should be opened for x seconds for the machine to start toner recovery. I had this problem before, and then I just turn the power off and the machine will start toner end recovery when its turned on.

                        Comment

                        • diegojavbau
                          Technician
                          • May 2009
                          • 10

                          #13
                          I finally solved (till today)
                          1 - I clear the memory of the machine.
                          2 - turn off and on to take efect and clear the condition
                          3 - Make a TD sensor initial setting before any copy

                          Now , after an exit jam (C point) the misfeed indicator locks , the only way to clear is erasing the memory again.
                          I will try changing the sensor , but joined with the previous problem I start to think in a weird problem , like some kind of fail in the doors reset system
                          Last edited by diegojavbau; 10-03-2009, 07:30 AM.

                          Comment

                          • Koosie
                            Trusted Tech

                            100+ Posts
                            • Nov 2008
                            • 121

                            #14
                            Most likely the front door switches, because to clear a C jam, the front door needs to be open and closed, because the machine wants you to turn the fusing knob.

                            Comment

                            • aabarnes1
                              Senior Tech
                              • Mar 2009
                              • 620

                              #15
                              You ranthe motor in sp mode so the switches are ok, I agree with stephend td sensor theory. ( on a lighter note- you could always buy a manual, there's a wonderful site called manuals4skinyou where they sell them insted of trying to help you)
                              Grant me the serenity to accept the things I cannot change.

                              Comment

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