Risograph GR3770 Master not sticking to drum et al

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  • NONPOROUS
    Technician
    • Dec 2014
    • 10

    #1

    Risograph GR3770 Master not sticking to drum et al

    Hi,

    I recently bought a used blue drum for my GR and purchased new ink. The master inked up and printed fine when I first inserted the new ink, but now a few days later it seems as if the ink won't pass through the screen, not even allowing the master to stick to the drum. One odd thing I noticed was that ink seemed to 'bleed' over the margins of the master and onto the drum a few days ago, you can kind of see the residual mess in the pics. I tried wiping it down with WD40 to no avail. All my other drums work fine and the inside straw seems to be just as gooey as the other ones. Any idea what the problem / solution could be? Thanks!

    Pics:




  • Iowatech
    Not a service manager

    2,500+ Posts
    • Dec 2009
    • 3933

    #2
    Re: Risograph GR3770 Master not sticking to drum et al

    Sorry, can't actually see your machine, so I have to ask -
    How many prints are you making per master? If you are making less than 20 prints per master, this will continue to be a problem.

    Comment

    • NONPOROUS
      Technician
      • Dec 2014
      • 10

      #3
      Re: Risograph GR3770 Master not sticking to drum et al

      Thanks for the reply. I realize that it takes a handful of prints to ink up. The photo result is after running 100+ sheets thru the machine with that master.

      Comment

      • NONPOROUS
        Technician
        • Dec 2014
        • 10

        #4
        Re: Risograph GR3770 Master not sticking to drum et al

        Update: After running several hundred sheets thru the master gets more inked up as it should but only on the center as a 'stripe' on the master, the rest of the master is completely uninked.

        Pic: http://i.imgur.com/GnyctVV.jpg

        Comment

        • Iowatech
          Not a service manager

          2,500+ Posts
          • Dec 2009
          • 3933

          #5
          Re: Risograph GR3770 Master not sticking to drum et al

          OK, try this:
          Put the drum in the machine, and then take the ink bottle out of the drum. Look down through the ink bottle cavity and you should see some rollers. There is a large roller dead center on the bottom of the drum, a silver roller above and to the left of that one, and there will be an ink bead that should look a little like a .5"-.75" roller where they meet.
          Also, if you can be really careful, press the drum home button while looking at the rollers.
          Let us know what you see there.

          Comment

          • gillje
            Trusted Tech

            100+ Posts
            • Nov 2010
            • 143

            #6
            Re: Risograph GR3770 Master not sticking to drum et al

            If the drum was properly inked up when you got it, and inked up when you put the new ink in for the first time but then started to dry up after that, it could be an issue with the ink you put in it. Riso ink has a shelf life of 2 years, and tubes should be date stamped. Any tubes that aren't date stamped are expired. Another way to tell if ink is expired is if it has become separated and an oily liquid comes out of the nozzle.

            Comment

            • antone
              Trusted Tech

              250+ Posts
              • Oct 2014
              • 344

              #7
              Re: Risograph GR3770 Master not sticking to drum et al

              Pull off screens clean holes with alclohal ok

              Comment

              • NONPOROUS
                Technician
                • Dec 2014
                • 10

                #8
                Re: Risograph GR3770 Master not sticking to drum et al

                @Iowatech

                Thanks. The small middle roller isn't spinning, but the big one at the bottom is. That roller on my other working drums spins so this must be the issue then huh. Any steps I should take to fix this?? Thanks!

                Comment

                • antone
                  Trusted Tech

                  250+ Posts
                  • Oct 2014
                  • 344

                  #9
                  Re: Risograph GR3770 Master not sticking to drum et al

                  You are right

                  Comment

                  • NONPOROUS
                    Technician
                    • Dec 2014
                    • 10

                    #10
                    Re: Risograph GR3770 Master not sticking to drum et al

                    Did test code#62 on the blue drum and still only the big bottom roller will spin.

                    Comment

                    • Iowatech
                      Not a service manager

                      2,500+ Posts
                      • Dec 2009
                      • 3933

                      #11
                      Re: Risograph GR3770 Master not sticking to drum et al

                      Originally posted by NONPOROUS
                      @Iowatech

                      Thanks. The small middle roller isn't spinning, but the big one at the bottom is. That roller on my other working drums spins so this must be the issue then huh. Any steps I should take to fix this?? Thanks!
                      Check the drive belt in the back of the drum to make sure it is OK. Also, one of the pulleys that the belt rides on kind looks like an idler pulley, but it actually drives a shaft that the ink bead forms around. I've seen that break a couple of times. You might check that, too.

                      Comment

                      • NONPOROUS
                        Technician
                        • Dec 2014
                        • 10

                        #12
                        Re: Risograph GR3770 Master not sticking to drum et al

                        Originally posted by Iowatech
                        Check the drive belt in the back of the drum to make sure it is OK. Also, one of the pulleys that the belt rides on kind looks like an idler pulley, but it actually drives a shaft that the ink bead forms around. I've seen that break a couple of times. You might check that, too.

                        Thanks again. I took off the plastic covering of the back and checked the belt w/o dismantling the whole drum. I'm comparing the broken drum to a working drum and everything seems to be functioning the same on both. The belt turns the small "drive shaft" from the outside looking through the back, but when I pinch the belt it doesn't spin as I look inside the drum thru the cartridge hole (it does rotate the driveshaft thing when I pinch the belt on the working drum). Very confused. Any further instruction would be great!

                        Comment

                        • Iowatech
                          Not a service manager

                          2,500+ Posts
                          • Dec 2009
                          • 3933

                          #13
                          Re: Risograph GR3770 Master not sticking to drum et al

                          Originally posted by NONPOROUS
                          Thanks again. I took off the plastic covering of the back and checked the belt w/o dismantling the whole drum. I'm comparing the broken drum to a working drum and everything seems to be functioning the same on both. The belt turns the small "drive shaft" from the outside looking through the back, but when I pinch the belt it doesn't spin as I look inside the drum thru the cartridge hole (it does rotate the driveshaft thing when I pinch the belt on the working drum). Very confused. Any further instruction would be great!
                          I don't understand what you mean by "pinch the belt". Please elaborate.

                          Comment

                          • NONPOROUS
                            Technician
                            • Dec 2014
                            • 10

                            #14
                            Re: Risograph GR3770 Master not sticking to drum et al

                            Originally posted by Iowatech
                            I don't understand what you mean by "pinch the belt". Please elaborate.

                            Sorry, I mean I was playing with the belt, jiggling it a bit if you will. If I apply enough pressure it will move the other parts around as it should. The belt turns the thing connected to ink drive shaft on the outside, but it's not turning the actual drive shaft as I look in through the ink cartridge. Does that make sense?

                            Comment

                            • NONPOROUS
                              Technician
                              • Dec 2014
                              • 10

                              #15
                              Re: Risograph GR3770 Master not sticking to drum et al

                              Anything else that could be preventing the drive shaft from spinning?

                              Comment

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